Omron, the industrial automation specialist has launched a laser profile sensor which removes the complexity normally associated with product profile measurement. Easy to set-up and use, it offers an intuitive user interface and built-in LCD monitor. Housed in a compact, space-saving unit it is suitable for a wide range of applications ranging from electronics to automotive.

Following on from the successful Omron ZFV, the new Omron ZG sensor represents a breakthrough for profile measurement applications, with built-in advanced processing technology delivering high speed, precise profile measurement down to 0.5 micrometres on a range of different product materials. 

The ZG controller features a built-in colour LCD monitor, enabling configuration to be carried out on the controller unit without the need to use an external PC. Set-up involves following just three simple steps using the icon-based, intuitive on-screen menu. The LCD monitor also makes it easy to visually check on measurement results.

The ZG sensor controller offers 18 built-in tools for automatic measurement of width, height, angle and area of a specific profile.  Laser power adjustment is also automatic to achieve optimal measurement accuracy across surfaces with varying colours and textures. Sampling time can be adjusted to suit each specific sampling process, for high speed measurement sample time can be reduced to just 5 milliseconds. The ZG sensor range accommodates profile heights from 1mm to 60mm and widths from 3mm to 70mm.

Laser profile sensors are widely used in the automotive industries for measuring gaps between metal panels, checking for the presence of components or taking depth and angle measurements. The ZG sensor allows manufacturers to quickly apply sophisticated profile measurement, with the versatility to accommodate changing measuring requirements.

The ZG sensor integrates with Omron's CX-One 'Smart Platform' software. Using an optional CompoNet gateway enables configuration by (or integration with) other components; it also supports RS-232 and USB connections.

Dan Rossek, product marketing manager for sensors, Omron Electronics Ltd commented:

"The Omron ZG dispels the myth that fast and accurate profile measurement devices need to be complex.  By following a few simple on-screen commands, an end-user can quickly set-up sophisticated profile measurement - ZG opens up many new possibilities for manufacturers."